SVEA123 repairs and mods

I've gotten that spring fever travelling bug, and as I had received some stove parts on eBay from The Fettle Box, I thought I'd best retrieve the stove and pots from my Givi side cases in the garage and upgrade the stove with some new washers made from a better material than the stock rubber.

The Fettle Box sells the "Svea 123/123R filler cap seal & safety valve pip" made from Viton which is supposed to outperform the manufacture's stock washers and safety valve pip, and as I had spent some time on a picnic table at a campsite at Matane QC tinkering and trying to solve a pressure leak with the stove, I felt that replacing these parts was overdue.

Svea 123/123R filler cap seal & safety valve pip

Svea 123/123R filler cap seal & safety valve pip
Disassembly of the filler cap was required in order to remove the safety valve pip, which was causing me the grief by venting a slight amount of pressure, but there is a hitch, as the filler cap has a pentagram rather than a hex shape on the top, and the removal tool sold by the Fettlebox is £17.00 which  coupled with shipping is priced too high, so I tried a number of bits and found that a Torx T-15 pictured below worked well to remove the safety valve retaining cap. Be careful as they used a thread locker, and you may want to use a bit of heat or acetone to dissolve it in order to avoid damaging the brass pieces. I made out alright with just hand pressure on the screwdriver. Mark the thread depth before removal, to aid in reassembly. 

The Torx T-15 works on the standard filler cap

Conversely, I was unable to use the T-15 Torx on the filler cap that ships with the optional accessory air pump, so I replaced the filler cap on the stove with my original filler cap after replacing the seals.

Air pump and replacement filler cap
And, as we used to say in the Army, "Test after assembly"...

I used to use the pump to pressurize the stove, then crack the valve and let raw fuel jet up then leak down into the primer depression, closing the valve when the primer cup became full, then light the white gas (naptha, or Coleman Fuel) and that preheats the stove nicely. Well, that won't work with the stock cap, so I made a straw out of a Bic pen (supplied by Canada Moto Guide's Fundy Adventure Rally). So the prime is quite easy:

  • Remove the filler cap
  • dip the straw into the fuel, sealing one end with your thumb
  • place fuel into the primer cup and repeat as necessary
  • replace the filler cap
  • light the fuel in the primer cup on fire
  • crack open the valve and wait for blue flame and distinct "helicopter roar"

The Bic priming straw 

I've been watching some YouTube videos lately, and saw one where the gentleman had modded his stove, and moved the regulating key from the center of the stove where it was fastened, onto the brass windscreen as pictured below. It used to be a bit of an acrobatic dance with fire to mount the windscreen after first threading the regulating key and chain through the center of the windscreen, all while the burner was pumping out a lovely 5000 BTU flame. Now that I have relocated the key, I can simply mount the windscreen then position the key. It has an added benefit of applying a nice friction fit to the aluminium pot that ships with the stove, so I'm quite pleased with this well thought out mod.

The new location for the chain of the regulating key 

And it runs beautifully on two year old fuel. Love this stove!
And it runs beautifully on two year old fuel after one prime. I love this stove, as it's very simple to operate, maintain and clean, and with the upgraded Viton washers, should require no further repairs for a very long time.
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